n features l two independent relays mounted in a single package l miniature size (54% of the volume of the fbr160 relays) l high current contact capacity (carrying current: 35 a/10 minutes, 25 a/1 hour) l high resistance to vibration and shock l improved heat resistance and extended operating range l two contact gap options (fbr510: 0.3 mm, fbr520: 0.6 mm) l two types of contact materials n ordering information fbr512, 522 series compact power twin relay 1 pole x 2 25 a (for automotive applications) (a) series name fbr512: standard type (contact gap 0.3 mm) fbr522: wider contact gap type (contact gap 0.6 mm) (b) enclosure n : plastic sealed type (c) nominal voltage d06 : 6 vdc d09 : 9 vdc d10 : 10 vdc d12 : 12 vdc (d) contact material w : silver-tin oxide indium w1 : silver-tin oxide indium (high power type) (e) custom designation to be assigned custom specification fbr512 n d12 C w ** [example] (a) (b) (c) (d) (e) 1
2 fbr512, 522 series n specifications item specifications w contact w1 contact contact arrangement 1 form c 2 (spdt 2) material silver-tin oxide indium silver-tin oxide indium (high power type) voltage drop (resistance) maximum 100 mv (at 2 a 12 vdc) rating 14 vdc 20 a 14 vdc 25 a (locked motor load) (locked motor load) maximum carrying current 35 a/10 minutes, 25 a/1 hour (25 c, 100% rated coil voltage) max. inrush current (reference) 60 a max. switching current (reference) 35 a 16 vdc min. switching load* 1 (reference) 1 a 6 vdc coil operating temperature C40 c to + 85 c (no frost) storage temperature C40 c to +100 c (no frost) time value operate (at nominal voltage) maximum 10 ms release (at nominal voltage) maximum 5 ms life mechanical 1 10 7 operations minimum electrical 2 10 5 operations minimum 2 10 5 operations minimum 14 vdc 20 a 14 vdc 25 a locked motor load locked motor load other vibration resistance 10 to 55 hz (double amplitude of 1.5 mm) shock misoperation 100 m/s 2 resistance endurance 1,000 m/s 2 weight approximately 13 g *1 values when switching a resistive load at normal room temperature and humidity, and in a clean environment. the minimum switching load varies with the switching frequency and operating environment. n coil data chart model nominal coil must operate thermal voltage resistance voltage resistance w contact w1 contact ( 10%) (at 20 c) fbr512nd06-w fbr512nd06-w1 6 vdc 60 w 3.6 vdc (at 20 c) 4.5 vdc (at 85 c) fbr512nd09-w fbr512nd09-w1 9 vdc 135 w 5.4 vdc (at 20 c) 6.8 vdc (at 85 c) 73 c/w fbr512nd10-w fbr512nd10-w1 10 vdc 180 w 6.3 vdc (at 20 c) 7.9 vdc (at 85 c) fbr512nd12-w fbr512nd12-w1 12 vdc 240 w 7.3 vdc (at 20 c) 9.2 vdc (at 85 c) 1. fbr512 series ( ) ( )
3 fbr512, 522 series 2. fbr522 series model nominal coil must operate thermal voltage resistance voltage resistance w contact w1 contact ( 10%) (at 20 c) fbr522nd06-w fbr522nd06-w1 6 vdc 45 w 3.6 vdc (at 20 c) 4.5 vdc (at 85 c) FBR522ND09-W FBR522ND09-W1 9 vdc 100 w 5.4 vdc (at 20 c) 6.8 vdc (at 85 c) 65 c/w fbr522nd10-w fbr522nd10-w1 10 vdc 135 w 6.3 vdc (at 20 c) 7.9 vdc (at 85 c) fbr522nd12-w fbr522nd12-w1 12 vdc 180 w 7.3 vdc (at 20 c) 9.2 vdc (at 85 c) n suitable applications recommended normal load current model (example) application (12 vdc system) description for 16 v or less for instantaneous motor load voltage 20 v or more load voltage power windows 20 to 25 a forward and reverse fbr512n n n -w fbr522n n n -w (switching at motor locking) motor control fbr512n n n -w1 fbr522n n n -w1 automatic door lock 18 to 25 a forward and reverse fbr512n n n -w fbr522n n n -w (switching at motor locking) motor control fbr512n n n -w1 fbr522n n n -w1 8 to 12 a (inrush) forward and reverse fbr512n n n -w automatic antenna break 2 a maximum motor control fbr512n n n -w1 (motor-free) intermittent wipers 15 to 30 a fbr512n n n -w fbr522n n n -w (front and rear) break 2 to 8 a forward only fbr512n n n -w1 fbr522n n n -w1 (motor-free) tilt-lock wheel 20 a forward and reverse fbr512n n n -w fbr522n n n -w (switching at motor locking) motor control fbr512n n n -w1 fbr522n n n -w1 power seat 20 to 30 a forward and reverse fbr512n n n -w fbr522n n n -w (switching at motor locking) motor control fbr512n n n -w1 fbr522n n n -w1 sunroof 20 to 30 a forward and reverse fbr512n n n -w fbr522n n n -w (switching at motor locking) motor control fbr512n n n -w1 fbr522n n n -w1 ? for the load condition where higher voltage would be encountered during contact break, fbr522 series with wider contact gap is recommended.
4 fbr512, 522 series n characteristic data 1. maximum break capacity 2. life 3. life test (example) voltage between contacts (vdc) 10 10 15 12 20 25 30 35 40 50 contact switching current (a) 20 15 25 35 30 40 50 fbr512 fbr522 locked motor load fbr512 fbr522 resistive load locked motor current (a) 14 vdc motor locked load 10 5 10 20 30 number of operations (x10 4 ) 20 15 25 35 30 40 50 standard type (ew) high power type (ew1) 0 100 10 1 20 40 60 80 100 (rl-1) 20 sec 20 a 0 a 20 a 0 a (rl-2) 0.3 sec 10 sec 0.3 sec 100 10 1 1000 100 10 (measured at 6 v-1 a) m rl-1 rl-2 n.o. n.c. n.o. n.c. ?shift of pick-up and drop-out voltage ?test item 14 v dc-20 a motor lock 200,000 operations minimum (fbr512 -w type) ?current wave form ?test circuit ?shift of contact resistance break make pick-up drop-out no. of operations (x10 4 ) initial initial
5 fbr512, 522 series 4. coil temperature rise 5. operating coil voltage range (example) [ fbr512nd09-w ] [ fbr512nd12-w ] ?shift of pick-up and drop-out voltage no. of operations (x10 4 ) % of rated coil voltage 0 100 10 1 20 40 60 80 100 ?test item 14 v dc-25 a motor lock 200,000 operations minimum (fbr512 -w1 type) ?current wave form ?test circuit (rl-1) 20 sec 25 a 0 a 25 a 0 a (rl-2) 0.3 sec 10 sec 0.3 sec ?shift of contact resistance 100 10 1 1000 100 10 break make (measured at 6 v-1 a) m rl-1 rl-2 n.o. n.c. n.o. n.c. pick-up drop-out contact resistance no. of operations (x10 4 ) ?0 0 50 100 5 10 15 applied voltage to the coil operating temperature (?c) note : intermittent coil operation is required in this region at 20 a or more carrying current. (v) continuously applicable coil voltage range coil temperature rise ( ?c ) applied time (minutes) 0 0 10 20 30 20 40 60 80 100 120 0.8 w at 20?c 0.6 w (2) carrying current : 10 a applied coil power 0.8 w 0.6 w (1) carrying current : 0 a applied coil power 0.8 w 0.6 w (3) carrying current : 20 a applied coil power applied voltage to the coil operating temperature (?c) note : intermittent coil operation is required in this region at 20 a or more carrying current. ?0 0 50 100 5 10 15 (v) continuously applicable coil voltage range
6 fbr512, 522 series 6. vibration resistance characteristics 7. shock resistance characteristics n reference data fbr512 y z x frequency : 10~2000 hz acceleration : 100 m/s 2 maximum vibration direction : see diagram detection level : chatter > 100 s acceleration (m/s 2 ) 10 50 100 10 50 100 500 1000 2000 5 1 0.5 0.1 0.01 dual amplitude (mm) frequency (hz) automotive electronic standard 44 m/s 2 range where chattering occurs n.o. contact coil not energized on x-direction 0 200 400 600 800 1,000 x1 x2 y1 y2 z1 z2 shock level (m/s 2 ) shock direction : n.c. contact (coil de-energized) shock application time : 11 ms, half-sine wave test material : coil, energized and de-energized shock direction: see diagram detection level : chatter > 100 s fbr512 z2 z1 y1 y2 x2 x1 : n.c. contact (coil energized) fbr522 n = 100 operate release distribution of operate and release voltage nominal voltage multiplying factor (%) 80 60 40 20 0 10 20 30 40 50 60 70 80 0 distribution (%) fbr522 n = 100 operate release distribution of operate and release time time (ms) 100 80 60 20 40 012345678 0 distribution (%) contact resistance (m ) distribution of contact resistance fbr522 n = 100 100 80 60 20 40 0 1020304050607080 0 distribution (%)
7 fbr512, 522 series n dimensions unit: mm 20.3 max. l dimensions 19.0 max. 601 maximum 20 pieces/tube 24.0 +0.3 522nd12-w f 9327 16.2 +0.3 5 5.15 5 5 (1.85) 3.5 14.1 + 0.4 terminal no.5, 9 0.3 t x 1.0 w (n.c. contact) terminal no.3, 8 0.3 t x 1.0 w (coil) terminal no.4 0.6 t x 1.0 w (common coil) terminal no.1, 6 0.4 t x 1.0 w (n.o. contact) terminal no.2, 7 0.4 t x 1.0 w (n.c. contact) 2.5 7.6 (1.65) 3 l pc board mounting hole layout (bottom view) l schematic (bottom view) 5 ?.1 5.15 ?.1 5 ?.1 5.15 ?.1 9 5 8 7 2 6 1 4 3 5 ?.1 5 ?.1 3 ?.1 7.6 ?.1 2.5 ?.1 ?.4 +0.1 ?.05 6-?.3 +0.1 ?.05 5 com n.c. 2 3 9 com n.c. 7 4 8 61 n.o. n.o. l tube carrier 5.15 unit: mm *n.c. terminal ? 2003 fujitsu components america, inc. all company and product names are trademarks or registered trademarks of their respective owners. rev. 02/18/2003 japan fujitsu component limited gotanda-chuo building 3-5, higashigotanda 2-chome, shinagawa-ku tokyo 141, japan tel: (81-3) 5449-7010 fax: (81-3) 5449-2626 email: promothq@ft.ed.fujitsu.com web: www.fcl.fujitsu.com north and south america fujitsu components america, inc. 250 e. caribbean drive sunnyvale, ca 94089 u.s.a. tel: (1-408) 745-4900 fax: (1-408) 745-4970 email: marcom@fcai.fujitsu.com web: www.fcai.fujitsu.com europe fujitsu components europe b.v. diamantlaan 25 2132 wv hoofddorp netherlands tel: (31-23) 5560910 fax: (31-23) 5560950 email: info@fceu.fujitsu.com web: www.fceu.fujitsu.com asia pacific fujitsu components asia ltd. 102e pasir panjang road #04-01 citilink warehouse complex singapore 118529 tel: (65) 6375-8560 fax: (65) 6273-3021 email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com fujitsu components international headquarter offices
|
